One of investments last year was an in-house CNC machine to create bespoke pieces for our events.
CNC stands for Computer Numerical Control and this automated computer controlled machining tool, allows our physical bespoke designs to be produced much faster, and more accurate than cutting by hand. This also allows us to create much more intricate and innovative designs within any given time frame.
Typically, we use this to create custom stages, sets, and signage which allow us to ensure truly unique events. As a result guests are more engaged as they become aware this is not the typical, stock-built event that they have may have been to in the past. It is vital to create an atmosphere that inspires and encourages inclusivity in order to get the most out of any events. Bespoke scenic and staging designs using a CNC machine is one key way this can be achieved.
At the beginning of this year, we undertook a project to create a miniature version of our van using the CNC machine to create a feature piece for our office which highlights some of the machine’s capabilities. Here is a walk through of how we did it:
The initial stage was to virtually design a 3D model of the van. As you can see from the picture below, we started out with a very basic design, and details were then added in each lifecycle.
From this, we then knew the exact dimensions of each piece needed, and we were able to use vectors to ensure that each piece was millimetre perfect.
As you can see within this piece, there are both engravings and cut outs. To differentiate between the two, we use different coloured lines to clearly highlight what we wanted the machine to do. Attention to detail is vital as one wrong piece will stop the final product fitting together seamlessly.
Once this had been completed, we converted the design into a code which the CNC machine understands using vectors
Once again this needs to be completely accurate as the CNC machine will do exactly what the code says. The CNC machine then cuts each piece by using a spinning bit at up to 18,000 RPM using friction to create accurate cuts guided by the code the computer is reading. The size of the bit is changed depending on how small the details need to be. For example, within this project, details such as the lights and grill would be made using a much smaller bit than the outline cuts.
The next stage is to sand and glue the cut pieces together. It is vital to sand the work because the CNC leaves small tabs so that the pieces do not move when they are being cut.
Finally, we stained the wood to add some contrast and better highlight the engravings. This entire process was also documented and uploaded on social media. (see video below)
For this project we used MDF however the CNC machine can cut through a range of different materials. We also have a range of wood options to choose from to best suit the theme of your event.
CNC machines allow amazing flexibility and customisation to be incorporated in to what would otherwise be stock-standard designs. Our understanding of this technology and our ability to deliver CNC enabled designs in house both enables our creativity and gives total confidence that any concept we develop and agree with clients can be delivered precisely as envisioned and on time. Another reason why we help clients stand out.
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